HV Flat Wire Winding Machine ZD-BX1400-Ⅱ 

Model: ZD-BX1400-Ⅱ (Multi-Function) 

Core Positioning  

Designed for compact coil production in small/medium distribution transformers. Features dual-station synchronous winding for space-efficient manufacturing, optimized insulation layout, and energy-saving operations. 

Core Technologies  

1. Dual-Station System: 

   - Two independent wire alignment units 

   - Simultaneous winding of two coils 

   - 40% shorter production cycle 

2. Global Tech Integration: 

   - German dynamic tension feedback 

   - Taiwan high-precision pneumatic control 

   - China-made custom servo drives 

   - Proprietary programming platform 

Key Advantages 

- Compact Design: Volume reduction & weight reduction 

- High Efficiency: ~35% faster winding speed 

- Smart Production: Pre-stored multi-group process parameters 

Production Benefits 

- ~15% material utilization improvement 

- ~10% energy consumption reduction 

- ~50% fewer operators required 

Technical Specifications 

Coil Processing  

Center Height: 1000mm  

Axial Length: 1400mm  

Rotation Diameter: 1200mm  

Max Coil OD: Φ800mm  

Min Coil ID: Φ220mm  

Workpiece Weight: 1500kg  

Coil Shapes: Round/Rectangular/Oval  

Materials: Cu/Al Wire  

Wire Specs: Enameled Flat Wire (Max 4×16mm)  

Winding Machine   

Working Torque: >1500N·m  

Power: 11kW  

Speed Control: Servo stepless + auto regulation  

Winding Speed: 0-160rpm  

Modes: Auto/Semi-auto  

Layer Insulation (Expansion-Type)  

Strip Insulation OD: <450mm  

Standard Insulation OD: <400mm  

Insulation ID: Φ76mm  

Strip Torque: 1-100N·m  

Standard Torque: 1-100N·m  

Strip Pressure: 0-0.6MPa (Auto-regulated via 0-10V feedback)  

Standard Pressure: Pneumatic 0-0.6MPa  

Strip Width: 12-30mm  

Standard Width: 1450mm  

Auto Wire Alignment (Dual Systems)  

Max Turns: 9999.9  

Min Wire Spacing: 0.01mm  

Counting: 5-digit display, 20-segment presets, reversible counting, power-off memory  

   Alignment Range: 0-1400mm  

   Tracking System: 0.75kW servo motor  

   Flat Wire Pay-Off System  

Tension Feedback: 

  -50-400N (German import, 0-0.6MPa 0-10V) 

  -180-1000N (German import, 0-0.6MPa 0-10V)  

Shaft ID: Φ36mm  

Material Roll OD: Φ680mm  

Motor Power: 5.5kW  

Travel Length: 800mm  

Load Capacity: 500kg  

Control: HMI interface  

Power: 380V/50Hz 3-phase  

Color: RAL5012 Light Blue (customizable)  

Dimensions: 6050×3200×2350mm  

Weight: 3600kg