Motorized Tension Foil Winding Machine BRJ-800

As an essential equipment for manufacturing low-capacity energy-efficient transformer coils, this machine is optimized based on proven manufacturing processes. Designed specifically for precision winding of single-layer foil coils, it supports fundamental specifications of copper/aluminum foil strip processing while meeting standardized production requirements in transformer and electrical component industries. 

Key Industry Terminology Integration: 

- Foil coil winding technology 

- Energy-efficient transformer manufacturing 

- Precision tension control system 

- Copper/aluminum foil strip processing 

- Standardized production compliance 

Core Advantages of Motorized Tension Foil Winding Machine 

1. Constant Tension Control 

   - AC servo motor dynamically adjusts unwinding tension 

   - Non-contact photoelectric alignment system

2. Process Integration 

   - Single-machine integration: Winding → Welding → Insulation wrapping 

   - Hydraulic unwinding mechanism for single-layer winding 

   - Seamless material transfer channel enhances operational efficiency 

3. Human-Machine Interface (HMI) 

   - Touchscreen real-time coil parameter monitoring 

   - Historical alarm log traceability 

   - Centralized solenoid valve control module 

Functional Highlights 

- Precision Engineering: 

  Detachable winding shaft compatible with standard molds 

- Intelligent Welding: 

  Automatic copper strip positioning for left/right winding directions 

- Ergonomic Design: 

  ✓ Hydraulic unwinder with one-touch expansion/contraction 

  ✓ Material handling via electric discharge cart 

  ✓ Waste paper recycling system for clean operation 

- Safety Compliance: 

  Emergency stop + Overload protection 

Process Standards

- Dual guarantee: Axial precision & Radial compactness 

- Compatible with 0.1-2.5mm Cu/Al foil processing 

- Right-side lead-out height ≤350mm 

Here is the professional English translation with industry keywords, strictly maintaining the original table format and technical accuracy:

Technical Parameters

1 Coil Processing Range   

1.1 Axial Length: 800mm 

1.2 Axial Length (with leads): 900mm 

1.3 Outer Diameter (without leads): Φ700mm 

1.4 Outer Diameter (with leads): Φ1000mm 

1.5 Min Inner Diameter: Φ130mm 

1.6 Coil Shape Circular/Rectangular/Oval 

2 Coil Materials   

2.1 Material: Cu Foil/Al Foil 

2.2 Width: 0-800mm 

2.3 Thickness   

-  Cu Foil 0.3-2.0mm 

-  Al Foil 0.4-3.0mm 

3 Uncoiler (Hydraulic Auto Unwinding/Reeling)   

3.1 Core Inner Diameter: Φ460/520mm 

3.2 Max Outer Diameter: Φ1000mm 

3.3 Effective Drum Length: 800mm 

3.4 Drum Expansion Range: Φ460-520mm 

3.5 Max Load Capacity: 3000kg 

3.6 Tension Range: 0-10,000N 

3.7 Tension Control: Electric Adjustable 

3.8 Torque Motor: 5.5kW 

3.9 Feature Constant Tension Retention (Forward/Reverse) 

4 Winding Machine   

4.1 Torque >6,000N·m 

4.2 Power: 11kW 

4.3 Speed Control: Frequency Conversion Stepless 

4.4 Winding Shaft: 80×80×1200mm (Customizable) 

4.5 Winding Speed: 0-30r/min 

5 Welding Method: TIG 

5.1 Welding Speed: 0-1m/min (Variable Frequency) 

6 Cutting Device: Screw-driven Disc Blade 

6.1 Cutting Speed: 1.5m/min 

6.2 Cutting Length: 800mm 

7 Layer Insulation (Pneumatic Expansion)   

7.1 Max Outer Diameter: Φ400mm 

7.2 Inner Diameter: Φ76mm 

7.3 Working Torque: 1,000N 

7.4 Control Stepless Electric Adjustment 

7.5 Effective Shaft Length: 900mm 

7.6 Feature Constant Tension Retention 

8 End Insulation   

8.1 Quantity: 4 sets (Customizable) 

8.2 Max Outer Diameter: Φ320mm 

8.3 Inner Diameter: Φ75mm 

8.4 Width: 5-60mm (Multi-spool Compatibility) 

8.5 Guide Frame: Mechanical Tension Adjustment 

9 Paper Recycling Device   

9.1 Quantity: 1 set 

9.2 Max Outer Diameter: Φ200mm 

9.3 Inner Diameter: Φ76mm 

9.4 Effective Shaft Length: 850mm 

9.5 Tension Control: Magnetic Particle (Manual Adjustment) 

10 Control System: PLC + Manual Buttons 

11 Counting Accuracy: 0.01 Turn (0-999.9) 

12 Alignment Method: Photoelectric Auto-Alignment 

12.1 Alignment Accuracy: ±0.3mm 

13 Color: RAL5012 Light Blue (Customizable) 

14 Power Requirements   

-  Electricity: 25kW 380V/50Hz 3-phase 

-  Compressed Air: 0.6MPa @ 0.2m³/min 

15 Weight: ~5 Tons